Last week PG&E came out and hooked up the electric utilities for my barn project! I spent the weekend up there working on things as is more or less typical, but without needing to roll out the generator and 150 feet of associated cable every day. There’s not much to show really, electricity in and of itself doesn’t photograph well. The convenience of having it available at the flick of a switch however is not to be underrated.
The service drop is really long. It’s hard to get a photo of because you don’t really get a sense of how long the span is. Trust me though. when you look at it it’s clear that 135 feet is a lot of cable to have with no intermediate support.
Seems like it’s been a while since I posted anything here. I finally received an actual contract from PG&E last week and I sent it back to them, signed, with a check. Hopefully the barn will have power soon!
I spent a couple of days trimming trees and getting rid of the trimmings. The cutting is actually pretty easy, it’s dealing with the branches once they are on the ground which takes the most time. I probably got about a quarter of a cord of oak logs out of the deal, or slightly more if you count all of the little stick parts two inches in diameter. I fed most of the twigs through my chipper; there’s a small pile left owing to the fact that it started raining on Sunday before I had finished with them.
The service mast bracing which I promised in the last post has been installed. It’s not terribly good looking, but this is a rural utility building after all. The more attractive and more expensive way to do it would be to run the service underground. I had thought about doing that initially, and one of the neighbors does have an underground service. Everybody else on the hill has overhead wires. I decided ultimately to go with overhead to save money. Since I found out that they can run the service drop without installing any new poles, it’s really saving a bunch. An underground service would have required a pole to make the transition.
No word yet on exactly when the utility crew can actually come out to run cable and install the meter.
It’s been a while since I posted any updates. Let’s see, what’s been going on?
I got the doors installed on the barn. They won’t keep the wind out until I install trim and door brush around the edges, but they are up on their tracks and they roll nicely. They’re really heavy.
I wasn’t sure whether I wanted to use square door rail or round rail, so I used a different type on each door. For the record the door with round rail rolls easier and also more quietly than the door with square rail. The square rail was maybe ten dollars cheaper but the hangers were a separate item so in the end the cost was about equal. If I ever build another barn I’m definitely going to use round door rail exclusively.
I’ve also started working on the deck out back. Not much to say about it really except that it’s progressing. Getting the beams in place was a bit of a chore but it’s complete now.
Last but certainly not least, the inspector approved me for PG&E! No word yet from the power company on when they can come out and start on my job but everything is a “go” on my end. I’m really looking forward to not having to roll out the generator every day that I work on the project.
I’ve been actively working on the barn for about 19 months now. The first wall studs went up in June of 2013. I’ve had help on something like 10 days of the project, but for the most part I’ve built it working alone and I’m actually kind of proud of that. There’s definitely a disconnect between people’s expectations of my progress and my own expectations. A few weeks after I started, some of my office coworkers were already asking me whether it was finished yet. I knew going into it that it was going to take a long time, and I’m happy with my progress to date, but it’s apparent that people with no building experience and short attention spans think I’m a little odd for working on one thing for such a long time. I don’t mind the slow progress but it’s sort of socially awkward when someone asks whether I finished the barn this weekend, and all I can report is that there is a new door or six boards or something when clearly the person asking the question is expecting to see photos of a finished barn with a grain silo and cows already installed and producing milk. Never mind that this building isn’t permitted for livestock.
Anyway I digress. I got my barn doors up on the East wall this weekend!
They are ridiculously heavy and getting them hung on the track was a real challenge. I added up the weight of the fiber cement board panels and dimensional lumber that I used to build them, and it only came to about 175 pounds per door. They felt more like a thousand pounds though. Anyway they are up now! They need paint and trim and sundry other details but they’re up on the track and they roll just like they are supposed to.
Those two-by-tens ought to hold up any door I can hang on them
I also installed the ledger for the South side door. It will go on a track similar to the East doors, but there will be just one door and the whole thing will roll to the side. It will actually block the people-sized door when it’s fully open. It’s going to weigh more than the other two and I’ve been thinking about possible ways to rig up a block and tackle or something to help in lifting it. No solutions yet but I’m going to keep working on it.
I had some interesting visitors on the property to the West on Saturday. There isn’t normally livestock there but I think they periodically lease the land out for grazing. I’ve seen both horses and cattle there before, always 20 head or more, and then by the following week they will be gone.
I spent the last couple of barn weekends installing siding on the North wall and putting up my electrical panel. It looks good!
This is the actual color that it will be. It needs a second coat of paint, but I put the first coat on while the siding was all still on the ground. Likewise with the trim.
After installing the panel, I started getting nervous about proceeding with wiring the building even though I can’t lock it because of the giant open door holes. I haven’t had anything stolen yet that I have discovered, but copper theft is a big problem on construction sites these days. With that in mind, yesterday I stopped the electrical work and started working on my barn doors instead. I got the track installed for the big rolling doors on the East side.
There’s a three day weekend coming up, so hopefully I can build the doors which go here and perhaps start on the South door as well.
I didn’t have as much time as I might have liked to work on the barn this past weekend. I got a bit of a late start on Saturday, and on Sunday I spent most of the day getting a Christmas tree for my grandmother’s house and putting up lights. That was fun though, so I’m not complaining. 🙂
I did manage to get the downstairs small door installed and flashed. I’ve had the door since before I even started building the walls, but I hadn’t put it in. My foundation contractor wound up making the door gap two inches smaller than I had intended, and rather than having him come back and try to cut the concrete I decided it would be much easier to just order a door to fit. I had wanted to make sure that I could get one however, so I ordered it as soon as the foundation was finished; it has been sitting around ever since. Now it’s finally installed!
I had a busy weekend at the barn this week. It was a long weekend for me, which started with the delivery guy dropping off a little more than a unit of HardiePlank siding at 7:10 AM on Friday. A “unit” is what they call the bundles that building materials come in from the supplier. So for example, when you walk down the lumber aisle at your big box home center and see stacks of plywood on the top shelf held together with steel straps, each stack is called a unit. HardiePlank comes in units of 230 pieces, so I received a full unit with a little stack of 10 planks on top.
I painted some of them on Friday, but it was raining on and off so I was limited by the amount of space available inside the barn.
On Saturday I purchased the skylights for my South-facing roof and cut the flashing for them to fit. They aren’t attached yet but they are in place sitting on top of the flashing. Each one weighs about 20 pounds, so they are unlikely to blow away unless we have a hurricane.
Skylights in place
Sunday was window day. I got all three upstairs windows installed! The two on the South were pretty easy because I had somewhere to stand while installing them; the East window was a lot more difficult.
Sort of. I hesitate to say “finished” because there are still a lot of details left. I did however get all of the roll roofing nailed on this weekend.
I also purchased and assembled a garden cart to help in toting tools around the property. More on that adventure later.
The roll roofing still needs to have the edges tarred so that they stay stuck down when the storm blows, and there are some fiddly bits of flashing to work on around the skylight openings and the roof edges of the lower sections. Despite those tasks being unfinished however it should shed water just great. The underlayment already shed water great all by itself, so together with some actual roofing this should make for a pretty good roof. 🙂
About that cart. There’s a traditional American rite of passage which involves assembling your child’s first bicycle either on Christmas Eve or perhaps on the night before his or her birthday. It is supposed to involve unclear directions, defective components and missing parts.
I don’t have any children, but I swear that assembling this infernal garden cart was every bit as frustrating as the fabled bicycle. It even came with incorrect instructions! They went out of their way to instruct you to assemble part of the frame with the holes facing in a particular direction. The instructions even had you double check the orientation. I should have known that something was wrong when the back of the frame, which even had the words FRONT and BACK stamped into the steel, was facing the wrong way round when assembled as the manual had it depicted. The two halves of the frame were about eight inches too far apart to bolt together. After taking it apart and reassembling everything according to orientation marks on the parts instead of according to the drawings then it all fit together just fine.
Anyway now I have a garden cart to help tote tools and things around the site. It even holds my twelve foot fiberglass A-frame ladder if I balance it in the center. That’s nice because the ladder is pretty heavy. Even heavier is my 28-foot fiberglass extension ladder. I’m really looking forward to using my new cart to roll that monster around instead of bruising my shoulder carrying it.
I finished the upper section of roof this weekend. It’s hard to see from the ground because it’s way up there, but here are some pictures anyway.
You can see better from the top. It sure seems like a long way down when you’re up there! I also got a start on the North side of the lower roof. I think I might be able to finish the roofing next weekend if things go well.
I did more roofing this past weekend. I wasn’t able to do as much as I would have liked on Saturday because it rained the previous evening and everything was wet, including the roof. It almost dried out before starting to sprinkle some more, and then it dried out again in the afternoon. I was able to get in about three hours of actual work! 🙂
Then when I was cleaning up my tools at dusk it started to really come down in buckets.
Sunday was sunny and dry, and I managed to get about three fourths of the roll roofing installed on the upper roof. I didn’t get a picture though, I was too busy nailing and trying to spread roofing cement in 55 degree weather. It’s really thick at that temperature, it was almost like trying to spread cookie dough with a paintbrush.